4.6 on Range Rover P38 - Which head cylinders

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996TURBO
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4.6 on Range Rover P38 - Which head cylinders

Post by 996TURBO »

Hello,

I have a 1997 P38 4.6 Range Rover. Engine has been replaced for a new one 2 years ago. It has 30.000 miles right now.

It runs on LPG and fuel too depending of the task ;)

I'm looking for a little extra in power.

I already have a decat and RPI exhaust.

Are the head cylinders the solution? I've been looking at Merlin F85

Do those need other components to be installed?

Should i save to do head cylinders and camshaft upgrade at one time?

Regards

Florent


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Post by kiwicar »

If you have the budget to change to Merlins then yes they are a very good base for further modifications and will give you more power straight off, I would also renew the cam at the same time, however this is a little tricky to advise on wether you want an upgrade of cam or stick with the standard one as you haven't as yet said what sort of use you put it to.
One issue here is the LPG, this requires more CR than petrol, and merlins will let you run more CR with petrol without detonation, they are also a high swirl head wich will also help the LPG burn quickly, however you can't increase this much without a change of piston.
I am not the best person to advise on LPG as I hate the stuff :? .
Best regards
Mike
poppet valves rule!
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Post by 996TURBO »

kiwicar wrote:If you have the budget to change to Merlins then yes they are a very good base for further modifications and will give you more power straight off, I would also renew the cam at the same time, however this is a little tricky to advise on wether you want an upgrade of cam or stick with the standard one as you haven't as yet said what sort of use you put it to.
One issue here is the LPG, this requires more CR than petrol, and merlins will let you run more CR with petrol without detonation, they are also a high swirl head wich will also help the LPG burn quickly, however you can't increase this much without a change of piston.
I am not the best person to advise on LPG as I hate the stuff :? .
Best regards
Mike
The Merlin are expensive but i do not want to swap from Stage 2 to Stage Merlin's later. That would be even more expensive.

Some known vendors proposed me Stage 4 heads too. I don't really know how to make the choice between Merlin or Stage 4.

About the cam upgrade, is there any that could fit with stock heads in order to wait and save for heads?

I'm looking for a at least 40-50 hp gain at the end of those mods. 300 hp final would be perfect but since the Rover V8 costs a fortune to be tuned, i may prefer to swap it for a GM LS1 engine like Overfinch did.

I'm looking for some more torque i guess.
I feel the Range Rover being sluggish before the 3000 RPM level.

I use my Range Rover in every situation except city.
It does offroad, long highway travel, expedition travel...in fact everything that a Range Rover should normally do.

Sorry for that last maybe dumb question. Does the head modification has an effect on fuel consumption? Except the fact that if i have more power i'll press the pedal more (or maybe less, who knows?)

Best Regards
Flo
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Post by CastleMGBV8 »

Florent.

The Merlin heads are made by Real Steel in London and they are around £1200.00 direct from them and not the silly price RPI are quoting in case you have seen them there.

If you get advice from RPI always get a second opinion!!!

One of our guys is using them with a semi race cam which I wouldn't recommend for your vehicle and off road use, but the engine is producing a peak of aroung 325BHP with a good wide and fairly flat torque curve.

The 4.6 engine is very head restricted which was not important in a heavy vehicle which requires good low down torque but it does respond well to being modified with free flowing heads and a fast road cam.

One point, does your engine have the Gems EFI with the large square plenum or the later Thor system with the throttle body on the front right hand side?

The later system is torque optimised and will restrict breathing at high RPM even with the above mods.

Second point is that the Merlin heads have I think, 37cc chambers and the late Rover heads are 28cc which means that you will REDUCE the compression ratio unless you use the earlier tin head gaskets or have the Merlin heads skimmed to regain the compression ratio.

For a further increase in compression ratio the rover V8 4.0 pistons can be used.

Kevin.
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Post by kiwicar »

Hi Florent
Kevin is spot on here as usual, and especially with the warning about RPI. Your general aproach of spending money once buying the best components for the job you should keep in the front of your mind at all times.
As a piece of general advice you are better spending time designing your modifications as a packace and not changing bits one at a time it is much cheeper in the long run and you get where you want quicker.
With these principles in mind consider where you want to end up.
Do you want a range rover with a Chevy LS in it? if this is the case then forget modifying the rover engine and save for the LS, your choices are the 4.8/5.3, the 5.7 ally block and the 6 litre engine. The 4.8/5.3 engine comes as an ally block or as a lightweight iron block all versions are cheeper than the 5.7, can easily exceed the output of the 5.7 with a cam change (over 320 bhp for the 5.3 on a well manered road engine) .
The 5.7 is a very good base engine for 420+ bhp and once you get over the extra £500 for purchasing the capacity pays off if you want over 420bhp.
Finally the 6 litre it is the strongest engine by far, lightweight iron block (about 60 lb heavier than the ally block) has about the best heads for porting and the bottom end is good for over 1000bhp as is and braced it can handle over 1600 but they are more difficult to get and over in europe they are more expensive.
If you are going to go rover then for a car like the Range rover the merlins will give you a better engine than stage 4 heads, they breath better at low lift which suites a torque orientated cam better, if it were me I would probably base the engine around the 4 litre pistons with the tops skimmed, using the blower cam from real steel or their stump puller cam, a set of long 4 into1 tubular manifolds of modest bore and a mapable ECU with hotwire manifold set up all ballanced with a standard flywheel should give 250 to 280 real bhp and good torque.
Best regards
Mike
poppet valves rule!
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Post by 996TURBO »

CastleMGBV8 wrote:Florent.

The Merlin heads are made by Real Steel in London and they are around £1200.00 direct from them and not the silly price RPI are quoting in case you have seen them there.

If you get advice from RPI always get a second opinion!!!

One of our guys is using them with a semi race cam which I wouldn't recommend for your vehicle and off road use, but the engine is producing a peak of aroung 325BHP with a good wide and fairly flat torque curve.

The 4.6 engine is very head restricted which was not important in a heavy vehicle which requires good low down torque but it does respond well to being modified with free flowing heads and a fast road cam.

One point, does your engine have the Gems EFI with the large square plenum or the later Thor system with the throttle body on the front right hand side?

The later system is torque optimised and will restrict breathing at high RPM even with the above mods.

Second point is that the Merlin heads have I think, 37cc chambers and the late Rover heads are 28cc which means that you will REDUCE the compression ratio unless you use the earlier tin head gaskets or have the Merlin heads skimmed to regain the compression ratio.

For a further increase in compression ratio the rover V8 4.0 pistons can be used.

Kevin.
Kevin,
Thank you very much for your imput.
As a vendor too (of P38 parts, EAS components and protections), i always try to buy directly from the manufacturer. I found Merlin head's real price ;).

Since years of Range Rover passion, i've always highly suspected RPI choices and opinions (Single point LPG on P38, porous block theory ...)

My engine is the GEMS version.

I don't know my stock compression ratio on this engine.

Best Regards
Florent
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Post by 996TURBO »

kiwicar wrote:Hi Florent
Kevin is spot on here as usual, and especially with the warning about RPI. Your general aproach of spending money once buying the best components for the job you should keep in the front of your mind at all times.
As a piece of general advice you are better spending time designing your modifications as a packace and not changing bits one at a time it is much cheeper in the long run and you get where you want quicker.
With these principles in mind consider where you want to end up.
Do you want a range rover with a Chevy LS in it? if this is the case then forget modifying the rover engine and save for the LS, your choices are the 4.8/5.3, the 5.7 ally block and the 6 litre engine. The 4.8/5.3 engine comes as an ally block or as a lightweight iron block all versions are cheeper than the 5.7, can easily exceed the output of the 5.7 with a cam change (over 320 bhp for the 5.3 on a well manered road engine) .
The 5.7 is a very good base engine for 420+ bhp and once you get over the extra £500 for purchasing the capacity pays off if you want over 420bhp.
Finally the 6 litre it is the strongest engine by far, lightweight iron block (about 60 lb heavier than the ally block) has about the best heads for porting and the bottom end is good for over 1000bhp as is and braced it can handle over 1600 but they are more difficult to get and over in europe they are more expensive.
If you are going to go rover then for a car like the Range rover the merlins will give you a better engine than stage 4 heads, they breath better at low lift which suites a torque orientated cam better, if it were me I would probably base the engine around the 4 litre pistons with the tops skimmed, using the blower cam from real steel or their stump puller cam, a set of long 4 into1 tubular manifolds of modest bore and a mapable ECU with hotwire manifold set up all ballanced with a standard flywheel should give 250 to 280 real bhp and good torque.
Best regards
Mike
Mike,
Chevy LS1 mod sounds interesting but on a P38 it's going to be a nightmare to control the electronic area ie communication with BECM. Nobody knows the truth about the way Overfinch went for the electronic area.
Good point is that even a stock and reliable LS1 will be good enough for my use.
An Ashcroft Compushift could sort out the management of the ZF 4HP24.

Electronic may also be a problem with modifications on the Rover V8 with GEMS. I don't want the GEMS to reduce the engine capabilities in order to stick with it's map.

If only a company could develop a module for the P38 in order to cheat the BECM, that would be easier.

Best Regards

Florent
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Post by CastleMGBV8 »

Florent,

It would help to know where you are based.

You have Gems which is helpful, you could dump the standard ECU and airflowmeter and fit a Megaqsuirt ECU mapped for dual fuel, which would recover a lot of lost power when using LPG.

Compression ratio is stamped on the block next to dip stick just before engine number.

ie. CR 9.34.1 or possibly 8.313.1 for low comp engine.

If low comp then a change to 4.0 pistons would be a big help especially on LPG.

Any idea of how much you are prepared to spend?

Is vehicle used for towing?

Or another alternative similar to the current Range Rover Sport engine, all parts should be available for the swap.

http://cgi.ebay.co.uk/JAGUAR-S-TYPE-S-T ... 20b4f19171

Regards

Kevin.
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Post by minorv8 »

My Merlins are 32 cc, not 37 cc.
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Post by Eliot »

As noted, the biggest challenge to swapping the engine in the P38 is the BECM connectivity.
The earlier non-thor one would probably be easier due to the fact that the signals from the engine to the BECM are on discrete lines, wheras the later thor(bosch) system used CAN.

My understanding of the overfinch conversion is that they remapped or bodged the gems ecu.
I thought of putting a 36-1 trigger wheel on the front to run both my aftermarket ECU (megasquirt) and also to provide a signal back to the GEMS ecu to think something is still "there"
Eliot Mansfield
5.7 Dakar 4x4, 4.6 P38 & L322 TDV8
www.mez.co.uk / www.efilive.co.uk
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Post by CastleMGBV8 »

minorv8 wrote:My Merlins are 32 cc, not 37 cc.
Thanks for that, but at 32cc still a larger chamber than the Rover 10 bolt later heads at 28cc.

Kevin


K
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Post by CastleMGBV8 »

Eliot wrote:As noted, the biggest challenge to swapping the engine in the P38 is the BECM connectivity.
The earlier non-thor one would probably be easier due to the fact that the signals from the engine to the BECM are on discrete lines, wheras the later thor(bosch) system used CAN.

My understanding of the overfinch conversion is that they remapped or bodged the gems ecu.
I thought of putting a 36-1 trigger wheel on the front to run both my aftermarket ECU (megasquirt) and also to provide a signal back to the GEMS ecu to think something is still "there"
Eliot,

Does that mean the Gems ECU is responsible for some element of the gearbox control.

Kevin.
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Post by Eliot »

It has its own ECU, but needs to know a few parameters from the engine such as RPM and throttle angle. I think it needs road speed too, but that would be from the abs unit i think.
Also the gearbox ecu requests the engine to reduce torque during a shift (by retarding the ignition in all likelyhood).

I've been sat here for the last couple of hours thinking it would be easier to do a low boost turbo setup - say GT30 sized turbo.
Leave the existing ECU in place and just use a megasquirt to run the injectors and sparks - might throw a code or 10, but it should get enough data to keep the rest of the car happy i think.
failing that - keep the entire ecu as it and add a couple of auxiliarry injectors to the plenum to cover the boosted areas (and fill in the mid throttle lean area..)


Relative pins on the gems:
27 YO Throttle Angle Output to TCU
29 SP Engine Torque Output to TCU
23 S Engine speed output to BeCM
27 Y Road speed input from ABS ECU
31 SR Auto Gearbox Ignition retard
Eliot Mansfield
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Post by 996TURBO »

CastleMGBV8 wrote:Florent,

It would help to know where you are based.

You have Gems which is helpful, you could dump the standard ECU and airflowmeter and fit a Megaqsuirt ECU mapped for dual fuel, which would recover a lot of lost power when using LPG.

Compression ratio is stamped on the block next to dip stick just before engine number.

ie. CR 9.34.1 or possibly 8.313.1 for low comp engine.

If low comp then a change to 4.0 pistons would be a big help especially on LPG.

Any idea of how much you are prepared to spend?

Is vehicle used for towing?

Or another alternative similar to the current Range Rover Sport engine, all parts should be available for the swap.

http://cgi.ebay.co.uk/JAGUAR-S-TYPE-S-T ... 20b4f19171

Regards

Kevin.
Kevin,
I've add my location to my profile. I'm in Paris, France

Years ago i looked at Megasquirt and a guy from Pistonheads told me GEMS was good enough.
I'm not sure Megasquirt can communicate with the BECM.

Compression ratio is CR 9.34.1.

I'm prepared to spend 2000-3000 GBP

Vehicle isn't used for towing but maybe in the future.

If we could sort out that BECM thing, even a TDV8 could be fitted. After all some put TDV6 in defenders ;)

Regards
Florent
P38 4.6 GEMS LPG Sequential Injection
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Post by 996TURBO »

Eliot wrote:As noted, the biggest challenge to swapping the engine in the P38 is the BECM connectivity.
The earlier non-thor one would probably be easier due to the fact that the signals from the engine to the BECM are on discrete lines, wheras the later thor(bosch) system used CAN.

My understanding of the overfinch conversion is that they remapped or bodged the gems ecu.
I thought of putting a 36-1 trigger wheel on the front to run both my aftermarket ECU (megasquirt) and also to provide a signal back to the GEMS ecu to think something is still "there"
Looks like Overfinch may have used something like the CANEMS :
http://www.lloydspecialistdevelopments. ... er-v8.html

http://www.lloydspecialistdevelopments. ... t-Kit.html
P38 4.6 GEMS LPG Sequential Injection
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