My Supercharged V8 Capri Conversion

Please post current V8 projects IN BUILD NOW in here, Any non relavent posts will be removed,

Moderator: phpBB2 - Administrators

Mark
Knows His Stuff
Knows His Stuff
Posts: 383
Joined: Fri Nov 17, 2006 11:34 pm
Location: Essex

Post by Mark »

Made to measure 8)


302 V8 Sierra 5 door sleeper under way
dnb
Knows His Stuff
Knows His Stuff
Posts: 405
Joined: Thu Mar 29, 2007 12:20 pm

Post by dnb »

How about throwing the heavy Rover alternator bracket out while you're at it?

John Eales made something suitable - here's mine (still in pieces).
Image

Throwing the PAS off the car was a good move for me - I would encourage you do do the same. If it's too heavy after that, then a good old Corsa EPAS column would work...
User avatar
ged
Forum Contributor
Forum Contributor
Posts: 668
Joined: Tue Feb 10, 2009 2:09 pm
Location: North Wales via NZ
Contact:

Post by ged »

My apologies for being off topic but where did you get the oil filler cap?
User avatar
Darkspeed
Guru
Guru
Posts: 913
Joined: Sun Sep 02, 2007 4:43 pm
Location: Shropshire
Contact:

Post by Darkspeed »

Magpie :lol:
4.5L V8 Ginetta G27
r2d2hp
Forum Contributor
Forum Contributor
Posts: 657
Joined: Fri Nov 17, 2006 7:52 pm
Location: Gt Missenden

Post by r2d2hp »

Looks like filler cap may have come from here >> http://www.pointcnc.co.uk/car-parts/custom6.htm
dnb
Knows His Stuff
Knows His Stuff
Posts: 405
Joined: Thu Mar 29, 2007 12:20 pm

Post by dnb »

My oil filler came from Leven Technology (a TVR specialist) many years ago. I believe they have changed the design a bit since I got that one.

http://www.leventechnology.co.uk/index.htm
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

Image
Start of the charger mounting bracket template,
this is the head mounting bracket,
the charger mounting bracket bolts to this via 4 spacer tubes,

Image
charger and charger bracket for trial fitment with 2 of the 4 spacer tubes, (ignore the long bolts all i had until the correct ones arrive)

Image
Side view of charger and bracket,
thinking about taking the charger intake pipe through the inner wing into the N/S wheel arch, and then down to the front air intake on the valence and mounting an air box of some sort there out of the way,
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

Image
Managed to get the bolts today, so bolted every thing up tight, still need to fettle the bracket so it looks better,
Also started planing the belt tensioner pulleys etc, this route should give the water pump enough wrap, and plenty of wrap around the charger pulley,
Add a description
Managed to get the bolts today, so bolted every thing up tight, still need to fettle the bracket so it looks better,
Also started planing the belt tensioner pulleys etc, this route should give the water pump enough wrap, and plenty of wrap around the charger pulley,

Image
It's close the bonnet just touches so need to drop the charger about 10mm, will then clear the bonnet and clear the exhaust manifold,
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

While im waiting on pulleys and getting the templates finished off on the charger, this baby arrived today, so it looks like we shall be racing at the retro show :D

Image
Image
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

god has it been that long since i updated this :(

right, the clutch was poop, had to take them to court to get my money back 6 months later :evil: :evil:

back running the AP green spring clutch for now and looking at going to a helix clutch later this year or when the AP one goes pop which ever is sooner.

supercharger is coming along now pulley and dip stick have been made and waiting on have the brackets made to mount to the engine,
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

Hi All,
dont get much time to post on here at present, BUT i do pop in to make sure everything is ok :wink:

Right:
the power steering crossmember has now been converted to a manual steering set up and should be on the car this coming week,

the idler pulley where the power steering pump lives will be finished this weekend, all means the supercharger takes another step closer to being fitted :wink:

Hope to get the car running in the next couple of weeks as Classic ford is creeping up fast (may)
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

Power steering crossmember modded to take a normal rack and pinion,
Image

All fitted under the capri this evening,
Image

Used the pulley off my belt tensioner to make the bracket to replace the power steering pump, (now need a tensioner and pulley ASAP)
Image
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

Ordered a new tensioner, and it arrived today,
all fitted on the car along with a shorter poly V belt,
all working a treat so far, not road tested yet.

Image
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

Change of plan on the charger front,
the paxton has been sold on now, and we have decided to go down the route of the Rotrex C38-91 Charger and also an intercooler,

So:
We came across a nearly new RS500 cossie intercooler,
Image

After trimming the side brackets down we managed to get the intercooler to sit in the front grill area,
note how much is needing removing from bonnet slam panel to allow pipes to clear.
Image

How the rad and intercooler should sit together,
Image

How the rad and intercooler sit together in the car,
Image

Panel work all trimmed out to clear pipes,
Image

New ally Audi rad, was time to replace the old one after 16yrs use :lol:
Image

The new charger setup from SC Power
Image

New rad and new fans, and the start of the new ally mounting brackets,
(old steel brackets were old and heavy)
Image

Brackets nearly finished, corners need radiusing off,
and the lower bracket will be made to fit once rad is sat in place to make sure its a nice snug fit and its supporting the rad.
Image

Had to cut out more of the lower valance support to clear the fans and rad,
Image

Hoses all still fit thank god !!
Image

How much we had to cut out in the end to clear the fans and rad,
Image
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Coops
Site Admin
Site Admin
Posts: 6318
Joined: Fri Nov 17, 2006 7:43 pm
Location: Newbury, Berks
Contact:

Post by Coops »

As promised,
glad we bolted it up today as found a couple of issues,
as in bolt holes not drilled and threaded in the brackets,
holes full of weld,
and the boss on the charger maybe too long and holding the brackets apart and not letting everything sit true.

Image
Charger Bracket on:

Image
Charger and polished face plate on:

Image
side view:

Image
Rear view:

Image
Need to get this pipe moved etc somehow:
Regards Tony C (COOPS)
Image
MS2 V3.57 Ecu mapable efi and wasted spark ignition.
Procharger D1SC supercharger and Cossie RS500 Intercooler @ 14psi of Boost. 416 RWHP, (boost leak)
Forged 4.8 V8 kitted out with the dogs Cajones of parts. :D
Sponsored by: www.v8performanceparts.co.uk, www.interpart.biz, www.caprisport.com & www.baileyperformance.co.uk
Post Reply

Return to “Your Garage Scene”