esprits1v8 wrote:It is not running very well, does not tickover (hunting and stalling) does not rev very well did not like going over 2500rpm most of the time sometimes would rev ok
Hello Jimbo, The primary causes (over 80%) of problems on the 3.5 Flapper 4CU Efi system is air leaks into the plenum plus connection issues around the Efi wiring loom, including the ECU connector. In that respect the AE was right to suggest the ECU connector as a cause, hopefully though, the previous butchering has not made matters worse.
A more recent cause of problems similar to what you describe is fuel tank contamination due to the ravages of time and modern fuel cleansing additives stripping stuff of the fuel tank innards, leading to crudded filters and pump.
Wherever you ask the question, such as here or (I see it also) on the tvr wedge pages, you will get loads of scattergun and anecdotal suggestions as to the cause, and if you are very lucky, one of them will hit the probem on the head, but sadly, youll probably win a tenner on the lottery before that happens.
Because you are using an AE, one assumes you may nott have the necessary diagnostic skills to tackle this yourself. Hopefully though you can handle simple instruments and carry out basic tasks when they are clearly laid out?
To that end I recommend the following 15 point health check designed specifically for the Rover SD1 Efi system pretty much the same as yours.
15 POINT HEALTH CHECK
Assuming the engine is in good mechanical condition with correct cam and lifter performance and timing, good compression within acceptable limits on all eight cylinders, good exhaust system with no leaks and fresh lubrication plus clean filters, then these 15 easy steps should seek out any health problems with the Rover SD1 Efi V8 system to improve performance from its current condition.
1 Clean all ignition components externally and internally, spray with moisture inhibitor such as WD40 and wipe dry. Ensure the distributor vacuum and mechanical advance mechanisms are lightly lubricated, working correctly and the springs/bob weights are free of any corrosion.
2 Check security and eliminate any corrosion on all ignition Low Tension connections right back to the ignition switch, including all local earth connections. Get some ideas here:
http://www.vintagemodelairplane.com/pag ... ing01.html
3 Clean and re-gap the spark plugs - replace if necessary.
4 Check for damaged or out of specification (measured suppression resistance) High Tension leads, Pay particular attention to the rubber boots. Clean and replace if necessary.
5 Set ignition timing to just eliminate pinking with normally available fuel. See here for a neat process.
http://www.vintagemodelairplane.com/pag ... ane01.html
(Note: Items 1-5 are to guarantee and maximise the best possible spark at exactly the right time. Check workshop manual for recommended component and timing specifications.)
6 Ensure the plenum idle air gallery is clear and not contaminated with goo.
7 Thoroughly clean the plenum breather gallery, flame trap and LH rocker cover breather filter
8 Ensure the throttle disc(s) is correctly seated at idle (or set to the recommended disc to tunnel gap where specified) to prevent "idle speed hang-up" and that the whole throttle mechanism is free of unwanted friction right through from accelerator pedal to throttle pot. (Note - items 6-8 are best performed by taking the Plenum Chamber to the workbench). Go here for Plenum Solutions.
http://www.vintagemodelairplane.com/pag ... num01.html
9 Set the AFM CO content to the recommended range erring just on the weak side of the mid-point. If a CO meter is not immediately available set the adjuster screw to 2.5 turns out, from fully home. See here for AFM stuff.
http://www.vintagemodelairplane.com/pag ... ter01.html
Reset idle speed to the recommended level. The settings are interactive so recheck both.
10 Set the Throttle Position Sensor residual voltage to 325mv (some spec's call for 350mv). Ensure the sensor is not electrically noisy, causing random overfuelling. See here for full detail.
http://www.vintagemodelairplane.com/pag ... Pot01.html
11 Verify the fuel pressure operates in the range 26 to 36 psi. not more, not less. Details here:
http://www.vintagemodelairplane.com/pag ... ply01.html
12 Test the integrity of the plenum and all its air/vacuum hoses for rogue air-leaks. How To here:
http://www.vintagemodelairplane.com/pag ... num01.html
13 Check all Efi loom wiring/connections for faults/corrosion including the Efi engine earth AND the engine earth strap. Unusual Efi Earthing Issues here:
http://www.vintagemodelairplane.com/pag ... ons01.html
14 Check and replace air and fuel filters if necessary. Ensure fuel tank is not generating crud.
15 Because the Plenum must be removed for proper cleaning and adjustment, lift and service the injectors, replacing filter baskets, pintle caps, fuel pipes and injector to manifold seals. See here:
http://www.vintagemodelairplane.com/pag ... tor01.html
If you persevered thus far, and are still reading you are also probably thinking "Oh Sh1t" and that might very well depend upon the depth of your pocket versus the extent of your workshop skills.
However, virtually all of the above program and the extensive list of links to downloadable and printable PDF's will ask you to depend only upon common sense, the use of basic tools, a multimeter and perhaps a fuel pressure gauge.
Another problem you will face is the one of "Basic Understanding" of the RV8 Efi Flapper System but please be assured - it is not rocket science - and with just a modicum of basic knowledge, the average owner/enthusiast can learn it given the right reading material in an owner/reader friendly format.
To that end you may wish to consider this:
http://www.vintagemodelairplane.com/pag ... ual01.html
Highly recommended, of course!
Sometimes when asking new owner/enthusiasts to deal with their issues as I recommend it sometimes overlooks the obvious original request as in the below quote.
It is not running very well, does not tickover (hunting and stalling)
Its just possible therefore that the following linked essay directly addresses your problem. I suspect not, because you also describe further non-related symptoms but you never know your luck! Have a read and see what you think?
http://www.vintagemodelairplane.com/pag ... ons01.html