Exhaust Dilema
Posted: Thu Nov 19, 2009 8:41 am
Right- so now I know where I'm at as the engine is in, and its not the best place to be at!
Basically I have about 100mm for the manifolds, and thats being generous and includes trimming 5mm of the flange off the inside chassis rails. I think a pic would explain better:


The metal that is taking up the room isn't the inner wings- its the big boxy chassis rails (or whatever the proper term is when they're there!) so I dont really want to be chopping them around. As I mentioned before the most I think I can do is 5mm to make the gap 100mm, you can't see the tape but it shows 95mm, and is exactly the same on the other side (phew- means I got the engine in the middle!!!)
The pipes are going to have to exit down infront of the bulkhead (not enough room on the drivers side to go through by the bell housing as starter is in the way) and exit between the front wishbones, going behind the wheel and under the body that way. Not ideal but there is no space!
Because of all this there will be no space for curly equal length primaries which I'm gutted about, and whilst cast manifolds would just about fit, the exhaust ports in the heads are bigger than those in the cast manifolds, and I'm not going to be attempting to open up a cast iron manifold with my die grinder! Anyone got any suggestions as to how I might be able to get near equal length primaries in or shall I just accept that it aint gonna happen?!
What isn't obvious in the pics is that the ports are level with the top of the box rails, and to remind you the ports face down so the pipes can't come up over the chassis without having a nasty kink in them.

Basically I have about 100mm for the manifolds, and thats being generous and includes trimming 5mm of the flange off the inside chassis rails. I think a pic would explain better:


The metal that is taking up the room isn't the inner wings- its the big boxy chassis rails (or whatever the proper term is when they're there!) so I dont really want to be chopping them around. As I mentioned before the most I think I can do is 5mm to make the gap 100mm, you can't see the tape but it shows 95mm, and is exactly the same on the other side (phew- means I got the engine in the middle!!!)
The pipes are going to have to exit down infront of the bulkhead (not enough room on the drivers side to go through by the bell housing as starter is in the way) and exit between the front wishbones, going behind the wheel and under the body that way. Not ideal but there is no space!
Because of all this there will be no space for curly equal length primaries which I'm gutted about, and whilst cast manifolds would just about fit, the exhaust ports in the heads are bigger than those in the cast manifolds, and I'm not going to be attempting to open up a cast iron manifold with my die grinder! Anyone got any suggestions as to how I might be able to get near equal length primaries in or shall I just accept that it aint gonna happen?!
What isn't obvious in the pics is that the ports are level with the top of the box rails, and to remind you the ports face down so the pipes can't come up over the chassis without having a nasty kink in them.