lifter pre-load / draining
Posted: Sat Dec 01, 2007 10:38 pm
ok just been reading a post from PWD95 about preload and draing his lifters, so i thought id try and help him and everyone else out with this one
well heres my little step by step guide to lifter preload.... (use this for your site if you want tony )
well by now if your worrying about lifter pre-load you should already have your engine in bits, so i wont go that far....
well if in anyway your lifters look nackered, or worn then dont be scared to throw them away and get some new ones, there arent that much!!!!!!
but if your like me and have only done a few miles on the new lifters then you will need to know this.........
well first off take out every lifter from the engine and either mark or put into a place where you can easyily know which lifter goes into which hole!!!!!, and clean off all the oil from the out side with a clean rag
then pop off the retainer clip.... i used a small precision screwdriver so i could just get from behind it and pop it off.... very easy

then pop off the top cap... you can see the oil that fills it up now... i tipped most of the oil out, then put a kitchen towel inside to soke up the rest... clean all the oil off

now to remove the plundger..... this doesnt seem to fall out on its own so through the oil making a air type seal, so i got a small (none sharp) screwdriver with a bit of clean rag rapped around and pushed inside, so i had something to grip the plundger.... no force needed and out it comes....... BE VERY CAREFULL NOT TO LOSE THE SPRING UNDERNEITH!!!!!!! same again, clean all the oil off

well here is the lifter fully disasembled and cleaned thoroughly......

the lifter is now empty of all oil and now can be ready to be preloaded... well thats after you put it all back together.. its not hard just put it all back together the reverse of how i told you to undo it!!!!!
well you should have a fully assembled EMPTY lifter.... place back into the origanal holes they came from (i hope you marked them up).. make sure the head and rocker pedastalls/shaft are all tightened up to there correct torque, and the push rods are all fitted!!!!!!
now the lifter internal plundger has no oil pressure behind it, it can now easyily be pushed down into the lifter and can be checked for its preload......... start off checking the lifter closest to you and work your way around making sure you dont miss any of them out........
as your number 1 lifter make sure the cam is 180 degrees off its lobe so you know there is no upward force upon it, you only have to turn the crank (if the timing chain is still attached) or the camshaft (if it isnt) to do this..... as the valve sping pushes onto the rocker, and the rocker pushes onto the push rod, you can get an indication of what your pre-load is by looking at the cap between the plundger and the retainer clip......
these are fully emptyed and ready to be checked.... as you can see before any messurment is checked, that this is WAY!!!!! too much pre-load (the closest one only)

HOW TO TEST IT.......
well ive read alot of books and internet sites about what the prelaod should be, and it all veries from 20- 60 tho (0.020-0.060 inch) but MY referance is 20tho (0.020inch)... if you intend setting it at 20th then i used a piece of 0.6mm welding wire(this is a nats cock over 20tho) and bend a tiny peice of the end over so it can be placed under the retainer clip........
as you can see may pre-load was know where near the 20tho i recomend,as i can fit a bent pop rivet under which messured at 3mm/0.118inch .... just abit more than my recommended 0.020inch
yours should be no where near this.........

HOW TO ADJUST PRE-LOAD
well if your pre-load is over the recommended 20-60 tho then its time to adjust it......
there are shimms avalible that go under the rocker pedistall, to inclease the rocker height from the pushrod, but there are a few problems with this, and some people class it as a cheap fix....... well basicaly if some of your lifters are pre-loaded at 30tho, and another lot on the same bank are set to 60tho, it is immpossible to get all them set to the same with shimms, so you have to compimise and set the hole rocker shafter so that all the lifter produce 45tho......
another problem is, as the rocker shaft is pushed upwards with shimms the rocker to valve angle will have changed, and can cause damage to the rocker/valve, as it was never intended to rock in this manner!!!!!
dont get me wrong alot of people have used this way, as a fix and most proberly have had no problems with it... i would say this should be ok for a normal road car BUT!!! i wouldnt do it my self!!!!
the best way to adjust preload in my opion is to buy adjustable pushrods.... fare enough these cost alot more than shimms but atleast every lifter can be adjusted to the correct pre-load, and the rocker and valve angles wont have been changed!!!!!!
I HOPE THIS HELPS SOMEONE!!!!!!
adam
well heres my little step by step guide to lifter preload.... (use this for your site if you want tony )
well by now if your worrying about lifter pre-load you should already have your engine in bits, so i wont go that far....
well if in anyway your lifters look nackered, or worn then dont be scared to throw them away and get some new ones, there arent that much!!!!!!
but if your like me and have only done a few miles on the new lifters then you will need to know this.........
well first off take out every lifter from the engine and either mark or put into a place where you can easyily know which lifter goes into which hole!!!!!, and clean off all the oil from the out side with a clean rag
then pop off the retainer clip.... i used a small precision screwdriver so i could just get from behind it and pop it off.... very easy

then pop off the top cap... you can see the oil that fills it up now... i tipped most of the oil out, then put a kitchen towel inside to soke up the rest... clean all the oil off

now to remove the plundger..... this doesnt seem to fall out on its own so through the oil making a air type seal, so i got a small (none sharp) screwdriver with a bit of clean rag rapped around and pushed inside, so i had something to grip the plundger.... no force needed and out it comes....... BE VERY CAREFULL NOT TO LOSE THE SPRING UNDERNEITH!!!!!!! same again, clean all the oil off

well here is the lifter fully disasembled and cleaned thoroughly......

the lifter is now empty of all oil and now can be ready to be preloaded... well thats after you put it all back together.. its not hard just put it all back together the reverse of how i told you to undo it!!!!!
well you should have a fully assembled EMPTY lifter.... place back into the origanal holes they came from (i hope you marked them up).. make sure the head and rocker pedastalls/shaft are all tightened up to there correct torque, and the push rods are all fitted!!!!!!
now the lifter internal plundger has no oil pressure behind it, it can now easyily be pushed down into the lifter and can be checked for its preload......... start off checking the lifter closest to you and work your way around making sure you dont miss any of them out........
as your number 1 lifter make sure the cam is 180 degrees off its lobe so you know there is no upward force upon it, you only have to turn the crank (if the timing chain is still attached) or the camshaft (if it isnt) to do this..... as the valve sping pushes onto the rocker, and the rocker pushes onto the push rod, you can get an indication of what your pre-load is by looking at the cap between the plundger and the retainer clip......
these are fully emptyed and ready to be checked.... as you can see before any messurment is checked, that this is WAY!!!!! too much pre-load (the closest one only)

HOW TO TEST IT.......
well ive read alot of books and internet sites about what the prelaod should be, and it all veries from 20- 60 tho (0.020-0.060 inch) but MY referance is 20tho (0.020inch)... if you intend setting it at 20th then i used a piece of 0.6mm welding wire(this is a nats cock over 20tho) and bend a tiny peice of the end over so it can be placed under the retainer clip........
as you can see may pre-load was know where near the 20tho i recomend,as i can fit a bent pop rivet under which messured at 3mm/0.118inch .... just abit more than my recommended 0.020inch
yours should be no where near this.........

HOW TO ADJUST PRE-LOAD
well if your pre-load is over the recommended 20-60 tho then its time to adjust it......
there are shimms avalible that go under the rocker pedistall, to inclease the rocker height from the pushrod, but there are a few problems with this, and some people class it as a cheap fix....... well basicaly if some of your lifters are pre-loaded at 30tho, and another lot on the same bank are set to 60tho, it is immpossible to get all them set to the same with shimms, so you have to compimise and set the hole rocker shafter so that all the lifter produce 45tho......
another problem is, as the rocker shaft is pushed upwards with shimms the rocker to valve angle will have changed, and can cause damage to the rocker/valve, as it was never intended to rock in this manner!!!!!
dont get me wrong alot of people have used this way, as a fix and most proberly have had no problems with it... i would say this should be ok for a normal road car BUT!!! i wouldnt do it my self!!!!
the best way to adjust preload in my opion is to buy adjustable pushrods.... fare enough these cost alot more than shimms but atleast every lifter can be adjusted to the correct pre-load, and the rocker and valve angles wont have been changed!!!!!!
I HOPE THIS HELPS SOMEONE!!!!!!
adam