New Rebuild Tappet noise
Posted: Wed Jun 29, 2016 5:00 pm
I have just finished a full rebuild on a 3.5 engine from a Range Rover. Included all new bottom end, new cam shaft, Kent higher torque, full set of followers and pushrods, rocker shafts and rockers. Rebore etc etc. I have rebuilt several before and they have been perfect. this engine was built by a friend who was helping me out. However, it is very tappety. I see that he has fitted the pre load shims under the pedestals, not sure they needed it as the heads were only slightly skimmed. I ran the engine with the rocker covers off and I was immediately stunned by the massive oil feed running from the rocker shafts into the head, flooding the valve area and causing it to puff smoke especially when re starting a hot engine. There are no valve guide seals fitted. Anyway, as the rocker shafts are new Non OEM I cannot tell whether the shafts have been fitted correctly. Without stripping them down would there be any detrimental effect to the noise from the rocker shafts. I need to take the covers off again and check where the oil is dripping/running from in an almost constant stream. I don't recall any of my other cars producing this much oil at the top end, and whilst I have fitted an uprated pump I had done this on other engines as well. So, frankly I am at a loss as to why this is so tappety. I have heard that its possible to run the camshaft if you don't run the engine at 2000 rpm, but this was done, and in any event I would have thought that a damaged cam would produce more of a knocking noise . Could I have a faulty cam follower for instance? All ideas much appreciated as I am stuck with the prospect of stripping it all down again. Finally, I wonder whether it could be timing chain noise, did I read somewhere its possible to block off the feed to the timing chain with the woodruff key if you are not careful.