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Sd1 Front cover on 3.9lt

Posted: Mon Mar 09, 2015 8:27 am
by Gavin RS
Morning everyone.

I need some expert advice please.

My race Sd1 full bare metal re spray is now complete and I can start assembly. I was going to fit my spare 9.35-1 comp 3.9lt efi motor (but with Weber 500cfm) to the car keeping the serpentine belt system etc but as I run an electric water pump I thought I would rather go the route of fitting the SD1 front cover etc..my 3.9l has the crank driven oil pump and still uses the Distributor.

My original 3.5l that came out of the car is an untouched motor since new so I was thinking of fitting my new piper cam kit in and use it that way but the 3.9lt will give me better performance.

I have never actually seen the fitting of an SD1 front cover fitted to the later type motor. what would I need to do this conversion, I have everything at hand from other 3.5lt motors I have. One thing I do not have though is the damper pulley from the 3.9lt but I can get one.

Any info and advice would be appreciated.

Thanks
Gavin

Posted: Mon Mar 09, 2015 8:56 am
by kiwicar
Hi
the front cover off the 3.5 should go straight onto the 3.9 engine, they are basically the same block and crank, the 3.9 has better strengthening webs but they are in the middle of the engine away from the front cover.
As this is a race engine have a think about power bands and gearing for a given cam heads and inlet set up the 3.9 will make peak power a few hundred revs lower than the 3.5 and the power band will be about 5% narrower than the 3.5 with less over rev beyond peak power. If you generally run on short twisty circuits then the extra torque low down that the 3.9 will make may be a big advantage. However if you run on long open flat tracks you may find it better to stick with the 3.5 and add a cam with a little more exhaust timing and drop the final drive ratio and rev it a bit more. There is also the option of using the 3.9 and up camming that, this will give it a much narrower power band compared to the other two options but could worh very well if you run oval cinder track and a close ratio box.
Best regards
Mike

Posted: Mon Mar 09, 2015 10:10 am
by Gavin RS
Thanks for the reply Mike.

I run the car in Historic racing in a road legal class called Marque Cars. The engine is not full race as the car gets driven to the track. Basically I am looking at torque and will not rev over 6000rpm anyway. My 3.5l has been very good over the last 8 races but I fall short at tracks like our Kyalami with longer straights. I just need that little more as the car is very consistent anyway.

With the front cover issue, would the Sd1 gasket be used as well. The sump and pick up I take it would also need to be from the Sd1. As for the damper pulley I know the 3.9lt crank nose has the longer keyway, would I be able to use the Sd1 pulley.

Thanks

Posted: Mon Mar 09, 2015 11:03 am
by kiwicar
Hi
I can't comment further on the swap beyond that the blocks are basically the same (obviously the bores are different), I have not done it myself. I would swap the whole SD1 stuff across using the gaskets (again though I am pretty sure they are the same) as I know mix and match dipsticks tend to end up with over full sumps. The blocks changed with the 4.0/4.6l engines and although they can be swapped they need more work.
best regards
Mike

Posted: Mon Mar 09, 2015 1:42 pm
by DaveEFI
Gavin RS wrote:Thanks for the reply Mike.

I run the car in Historic racing in a road legal class called Marque Cars. The engine is not full race as the car gets driven to the track. Basically I am looking at torque and will not rev over 6000rpm anyway. My 3.5l has been very good over the last 8 races but I fall short at tracks like our Kyalami with longer straights. I just need that little more as the car is very consistent anyway.

With the front cover issue, would the Sd1 gasket be used as well. The sump and pick up I take it would also need to be from the Sd1. As for the damper pulley I know the 3.9lt crank nose has the longer keyway, would I be able to use the Sd1 pulley.

Thanks
The standard EFI 3.9 has pretty well the same peak BHP as the standard 3.5 EFI. The 3.5 has a higher CR as standard. Where the 3.9 gains is in torque at lower revs. So depending on your gearing, may not improve the top speed.

Posted: Mon Mar 09, 2015 6:07 pm
by unstable load
GavinRS, where do you live in SA? I'm down in Cape Town.

Posted: Tue Mar 10, 2015 7:24 am
by Gavin RS
Thanks for the replies guys, gives me a good idea now what to do. I have 2 spare engines, 2 spare g/boxes, 2diffs with different ratios, loads of parts used and plenty new in packaging as well as a brand new 3.9lt block still in its crate and 3, SD1's to play with :D
I might just remove the LSD unit out of my road going 4.6l UK import SD1 Vitesse and put that into the race car.

I will go with the 3.9lt and 3.5 front cover and with my new block I will build a nice strong spec motor to handle some endurance events

John.

I am up in JHB, my Sd1 has just had a full bare metal re spray and in the colour scheme of the Andy Rouse Group A car that was restored last year in the UK. I hope to be back on track for the 6th June race . hopefully at next years international event in Feb I will come down to Killarney for second leg of the event.

Gavin

Posted: Tue Mar 10, 2015 4:47 pm
by unstable load
Gavin RS wrote:John.

I am up in JHB, my Sd1 has just had a full bare metal re spray and in the colour scheme of the Andy Rouse Group A car that was restored last year in the UK. I hope to be back on track for the 6th June race . hopefully at next years international event in Feb I will come down to Killarney for second leg of the event.

Gavin
Sounds great! I hope I am in CT for the race.

Posted: Wed Mar 11, 2015 8:22 am
by Gavin RS
will post some pictures up soon of the build.

It would be great to run at Killarney, never been to that track as yet

Posted: Wed Mar 11, 2015 12:09 pm
by unstable load
It's an interesting track from the guys that race it. My best was watching Sarel van der Merwe steering the Bobby Olthoff Ford Galaxie round there.

Posted: Wed Mar 11, 2015 1:30 pm
by Gavin RS
Yip, always watch it on TV a few weeks after the event. awesome to see

Posted: Fri Mar 27, 2015 12:36 pm
by Gavin RS
Greetings all.

My SD1 race car is now back from bodywork and full re spray so it is now time to assemble it.
I am contemplating what to do with the 2 engines I have and after trying the SD1 cover on the interim 3.9l I decided I will go that route for now.
I need to install my new cam kit as well, does anyone have a nice detailed pdf file or pictures for me to set up the cam timing properly.

Thanks

Gavin

Posted: Fri Mar 27, 2015 2:07 pm
by DaveEFI
Never quite understood just why an aftermarket cam needs 'setting up'?

If they can grind the profiles accurately, why can't they put the key slot in the correct place?

Posted: Sat Mar 28, 2015 9:14 am
by DEVONMAN
DaveEFI wrote:Never quite understood just why an aftermarket cam needs 'setting up'?

If they can grind the profiles accurately, why can't they put the key slot in the correct place?
Sometimes it's the slot in the cam gears that is not machined spot on.

Posted: Wed Apr 01, 2015 6:43 am
by Gavin RS
Fortunately I have a proper double roller chain with vernier pulley so the cam timing can be set properly