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RV8 TDC
Posted: Mon Jun 18, 2012 11:45 am
by need4speed
What's the trick to finding no1 TDC when the heads are torqued down and there's no dizzy?
I'm led to believe that I should not trust the mark on the crank pulley as they can be a good bit out. Will it be a case of poking something down plug hole?
Posted: Mon Jun 18, 2012 12:59 pm
by sidecar
It depends on how accurate you want to be, if you are just after TDC roughly then poking something down the plug hole will do. If you want true TDC for setting up timing tape or marking the damper wheel then you really need a piston dead stop. You then turn the engine both ways round and TDC is between the two points where the piston hit the stop.
I have seen a serp engine where the pointer is cast into the front cover being quite accurate, the older adjustable pointers can be miles out.
Posted: Mon Jun 18, 2012 3:08 pm
by need4speed
Its in order to set my cam timing.
Posted: Mon Jun 18, 2012 5:07 pm
by sidecar
need4speed wrote:Its in order to set my cam timing.
If you have a non-adjustable cam chain and sprockets then I think that you will be able to just get the piston at TDC by poking something down the plug whole. You can then fit the gears with the marks pointing at each other, it will be quite clear if you are out at all. If you are using an adjustable vernier gear set and you are going to dial the cam in then you will need to be more accurate. AJMHO!
Posted: Mon Jun 18, 2012 5:10 pm
by Jono FD3
cam timing should be just the case of ligning up the two marks on the sprockets..... would think this is the only way with cam timing?!
Jono
Posted: Mon Jun 18, 2012 6:56 pm
by need4speed
Yea I've got fully adjustable vernier timing gear....
Posted: Mon Jun 18, 2012 8:19 pm
by sidecar
need4speed wrote:Yea I've got fully adjustable vernier timing gear....
I see, really then you are into the realms of using a degree disk if you want to get the cam timing spot on. In order to set the degree disk up you will need to find true TDC. The disk will actually help you with this anyway.
Posted: Mon Jun 18, 2012 8:26 pm
by mgbv8
So you need true TDC then.
I've lost count of the TDC tools I've made and lent out over the years.
I make mine by cutting the earth strap off a spark plug. Then break away the porcelain and a good chunk of the centre electrode. I like to ba able to push an old bolt or bit of stud about 5mm into the hole so I can braze the stud in nice and straight.
To be sure of the stud length required bring no1 up to the top as best you can and then use a tool of some sort to get a rough length from where it hits the piston and the top of the plug hole. Make the stub on the end of the plug sobut 10mm longer than this. Hit the end of the stub with the ginder to form a smooth ish dome on the end. Then you are good to go.
Instructions are given above re forward, backward and mark in between the two

Posted: Mon Jun 18, 2012 9:15 pm
by sidecar
There is a picture of adjustable one that I made here....
http://how-to-build-a-pilgrim-sumo.wiki ... by-members
Posted: Thu Jun 28, 2012 11:48 am
by martin_t
mgbv8 wrote:So you need true TDC then.
I've lost count of the TDC tools I've made and lent out over the years.
I make mine by cutting the earth strap off a spark plug. Then break away the porcelain and a good chunk of the centre electrode. I like to ba able to push an old bolt or bit of stud about 5mm into the hole so I can braze the stud in nice and straight.
To be sure of the stud length required bring no1 up to the top as best you can and then use a tool of some sort to get a rough length from where it hits the piston and the top of the plug hole. Make the stub on the end of the plug sobut 10mm longer than this. Hit the end of the stub with the ginder to form a smooth ish dome on the end. Then you are good to go.
Instructions are given above re forward, backward and mark in between the two

Sorry but I still don't understand!!! how do you know it is at TDC when it hits the old plug etc (whatever you use as a TDC tool)? what if you have made it slightly too long? Won't the piston just nudge up against it and give you the impression its at its highest postion, even if its not? Never used one so excuse the lack of understanding!!
Martin
Posted: Thu Jun 28, 2012 11:57 am
by Quagmire
Doesnt really matter how long the stop is, although if its waay too long or short you will have problems.
The critical thing is that you rotate the engine by hand one way until it hits the stop, mark the position on the crank pulley as accurately as possible.
Now rotate the engine the other way until it hits the stop again.
TDC is now exactly halfway between the marks you made...
At least I think thats the theory.

Posted: Thu Jun 28, 2012 12:50 pm
by martin_t
Quagmire wrote:Doesnt really matter how long the stop is, although if its waay too long or short you will have problems.
The critical thing is that you rotate the engine by hand one way until it hits the stop, mark the position on the crank pulley as accurately as possible.
Now rotate the engine the other way until it hits the stop again.
TDC is now exactly halfway between the marks you made...
At least I think thats the theory.

But if you aren't actually at TDC because your "tool" isn't long enough or short enough (pause for laughter!), won't you be marking the crank pulley in the wrong place, or am I misunderstanding...(which is quite possible!!).
Thanks
Martin
Posted: Thu Jun 28, 2012 2:02 pm
by ChrisJC
If the tool is too short, then yes, it won't work as the engine will be free to rotate.
But if the tool is long enough to hit the piston, then it works fine.
Chris.
Posted: Fri Jun 29, 2012 7:30 pm
by martin_t
ChrisJC wrote:If the tool is too short, then yes, it won't work as the engine will be free to rotate.
But if the tool is long enough to hit the piston, then it works fine.
Chris.
Sorry to bang on about this. But if the tool is to long and the piston hits it, then you are not at TDC. So you back it off a bit but how do you know the exact point of TDC? The piston either hits the tool or not, but that exact point has got to be impossible to calculate with this method?
Martin
Posted: Fri Jun 29, 2012 7:50 pm
by Ian Anderson
Martin please re read the explanation
Fit the spark plug thingy
Rotate the crank till the piston touches the thingy
Mark the pulley
Then turn the engine backwards until it touched the thingy again
Mark the pulley
Now midway between the two marks you have made is tdc
Ian