OK, last week I decided to do another test and this time on a motorway. To get there I go on mainly dual carriageway around 50mph although I did stop for fuel.
To my slight surprise, at the start of the motorway section my calibrated ECU temp was showing 102.7 degrees being way above the earlier ‘A’ road test posted above that shows normal temp at 95. No idea why except this time I had turned off the cabin heater and still not having a bypass circuit (temporarily disconnected). Could the pretty small 6” x 6” heater without a fan going reduce temp by some 7 degrees? I find it hard to believe but can only try this test again although as car comes off the road on Tuesday for the winter, it may have to wait.
The chart below shows the temp settings …
You can clearly see four sections….
First part the start of the outbound motorway leg of about 4.5 miles. You can see the temp gradually increasing. You can see the rpm of the trip and the turnaround being a motorway junction with lights. Max temp just before return slip road as I was at the lights for about 20 seconds. Outbound speed 70 – 75mph, return speed 60mph and temp started to cool down.
I decided to do the trip again and the middle turnaround was a short section of downhill dual carriageway and a couple of roundabouts plus back up the hill to the slip road.
Second trip out again shows temp increasing and at same turnaround temp reached 110. You can see same return at 60mph and engine cooling.
The last spike was because I was held at the lights coming off the motorway but again for less than 20 seconds. Then final stage was again cooling down as I came away from motorway.
On this trip my indicated oil temperature showed just over 110 degrees whilst on ‘A’ road trip it showed 95 max.
Clearly a fast run (albeit just 10mph or so more) makes my engine hot.
Finally, at the end of the whole trip and at home I used the temp gun with the bonnet and nose cone off but with engine running (being as last ‘A’ road test at mid-way point.)
ECU temp showed 107, gun at sensor location showed 106.
Otter switch (two thirds along inlet hose towards rad) showed 97.
Inlet to rad showed circa 88 (vs 90 in previous test).
Outlet from rad showed 62 (vs circa 40 in previous test)
Either side of rad where fan does not cover showed circa 100 on front face of rad (vs 90 in previous test) and circa 60 in inside (engine side) of rad (and I did not take figures last time.)
I agree slight discrepancies of how can temp increase in rad but probably just the gun’s ability to read a finned surface.
What it does show is that with a 10 degree hotter engine the rad is not able to cool as much and consequently engine does not cool as much. It also shows that on a short ‘blast’ my engine runs, to my mind, too hot.
Finally, this time I traced the voltage and correcting my last figures the volts were a constant 12.6v with both fans running and my volt gauge appears to be accurate.
If I can do another test with heater valve open I will, otherwise winter project making an internal cowl will hopefully help a lot.
Interesting aside: 4.5 miles along a motorway = turnaround time at a roundabout.